Handbook of Refractory Practice Harbison Walker 2005
· The systematic selection process starts with a careful evaluation of furnace operating conditions and performance demands i.e. the degree to which refractories must contain corrosive process atmospheres metals and slags and provide thermal protection and mechanical stability to safeguard the furnace. Matching refractory lining requirements to service demands typically proceeds with a review of the hot physical and chemical properties of the lining
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· Refractory material is used to provide thermal insulating lining in Furnaces Kilns Reactors etc. The refractory material is mainly used in Iron Steel Industry Metal Smelters Cement Glass Industries etc. Headquartered in New Delhi India ORL s manufacturing facility is
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· The larger the furnace is and the thicker the refractory the longer the drying process will take and the more difficult it will be to do without cracks. Very small furnaces may be able to dry without using the bag at all depending on humidity level.
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· Refractory Some refractory materials are more expensive than others. Sometimes this expense is justified sometimes not. More importantly sometimes a perceived cost-cutting substitution can turn out to be a false economy. Non-refractory ingredients like Portland cement should be avoided in any furnace expected to last longer than one or two melts.
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Mortars and refractory elements perlite is used as an ingredient in low to medium temperature refractory elements (up to 850°C) and it is used to build and/or coat ovens furnaces etc. and as a bonding material for joining refractory pieces. Isolation passive fire protection. The manufacturing of mortars plates and various accessories.
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· lime mortarlime mortar is made from a mix of lime sand and water and find use primarily in the restoration of historic structures. Lime is a non-hydraulic cement Lime is a non-hydraulic cement nonhydraulic cementmortars made with lime as the sole cementing ingredient cured through a reaction with carbon dioxide called carbonation
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· The refractory shrinks and the furnace shell (usually made of sheet steel) does not so the refractory must either crack or pull away from the shell. Also during firing it is impossible to get the outside of the furnace hot enough to fire properly so a good deal of
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HARBISON-WALKER Handbook of Refractory Practice Harbison-Walker Refractories Company 400 Fairway Drive Moon Township PA 15108
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A great deal of progress has been made in the development of materials their application to structures and their adaptation to a variety of systems and integrated across a wide range of industrial applications. This encyclopedia serves the rapidly expanding demand for information on technological developments. In addition to providing information for manufacturers and assemblers of materials
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William Andrew 1992. — 650 p.Encompasses the entire range of industrial refractory materials and forms properties and their measurement applications manufacturing installation and maintenance techniques quality assurance and statistical process control
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· Fire Bricks or Refractory Bricks . v These bricks are manufactured from specially designed earth so that after burning they can withstand very high temperatures without affecting its shape size and strength. v They are used for lining of chimneys furnaces etc. where usual temperatures are expected to be very high. CEMENT
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· A refractory bar or member or fire clay placed across the surface of the batch in a tank furnace near the working end to hold back the scum or gall. m. The structure formed by the end walls of the adjacent melter and refiner compartments of a tank
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Burnback can be arrested by the cast iron flap damper in the chute. The poured refractory lining of the chute is 50 mm (2 in) thick held in place by welding anchor rods. At the bottom of the chute the refuse is fed on to the sloping grate by a similarly sloping hydraulic feeder designed by Bruun and Sorensen and built by Monsund.
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Supercera Blanket is a refractory fibre needled mat made without binder from Supercera fibres the only super-spun double needled fibre in the country today. Supercera RTZ and HTZ Blankets are zirconoca stabilized and are suitable or use upto 1260°c and 1425°c respectively. Both blankets have excellent resistance to most chemicals.
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· Refractory Some refractory materials are more expensive than others. Sometimes this expense is justified sometimes not. More importantly sometimes a perceived cost-cutting substitution can turn out to be a false economy. Non-refractory ingredients like Portland cement should be avoided in any furnace expected to last longer than one or two melts.
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· The refractory shrinks and the furnace shell (usually made of sheet steel) does not so the refractory must either crack or pull away from the shell. Also during firing it is impossible to get the outside of the furnace hot enough to fire properly so a good deal of
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· Down flow Furnace A furnace that pulls in cool return air from the top and blows/expels warm air at the bottomcommon where your furnace must be located in a second-floor closet or utility area. Drain Trap A dip in the drain pipe of sinks toilets floor drains etc. which is designed to stay filled with water thereby preventing sewer
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Mortars and refractory elements perlite is used as an ingredient in low to medium temperature refractory elements (up to 850°C) and it is used to build and/or coat ovens furnaces etc. and as a bonding material for joining refractory pieces. Isolation passive fire protection. The manufacturing of mortars plates and various accessories.
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· decreased heat losses through the furnace lining and less heat loss to the refractory. Faster heat-up of the lining due to the insulating effect and lower heat capacity of the insulating refractory. Thinner furnace wall construction to obtain a desired thermal profile. Less furnace weight due to the lower weight of the insulating refractory.
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· When the furnace cools there should be enough tension to keep the bricks in place. This method requires a good quality refractory brick that are all exactly the same thickness (no mixing of brands or types). Castable If you are considering breking up brick and then mixing with refractory mortar there are better ways. IF you have refractory
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Burnback can be arrested by the cast iron flap damper in the chute. The poured refractory lining of the chute is 50 mm (2 in) thick held in place by welding anchor rods. At the bottom of the chute the refuse is fed on to the sloping grate by a similarly sloping hydraulic feeder designed by Bruun and Sorensen and built by Monsund.
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· When the furnace cools there should be enough tension to keep the bricks in place. This method requires a good quality refractory brick that are all exactly the same thickness (no mixing of brands or types). Castable If you are considering breking up brick and then mixing with refractory mortar there are better ways. IF you have refractory
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· Fire Bricks or Refractory Bricks . v These bricks are manufactured from specially designed earth so that after burning they can withstand very high temperatures without affecting its shape size and strength. v They are used for lining of chimneys furnaces etc. where usual temperatures are expected to be very high. CEMENT
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